In order to facilitate our customers' overall understanding of the design and production process of machine vision solutions, we have compiled a complete introduction to the whole process of machine vision from the previous product testing and evaluation to the design and production of equipment:
1. Pre-assessment of the project
A, and professional project engineering engineers to communicate with the initial, clear project needs, purposes;
B. Provide test samples (OK products and several NG products) and the on-site environment. If you are not doing the whole machine test equipment, you need to provide the installation space of the visual equipment and peripheral IO communication. If necessary, the project engineer will also go to the site for on-site assessment and testing;
C. Based on the samples provided, the project engineer will conduct a preliminary technical assessment at the company to see if the desired effect is achieved;
D. The project engineer will provide professional opinions based on the test results. Provide appropriate visual hardware (industrial camera, lens, light source, computer, machine vision system software and other selection options), and then provide preliminary solutions and project cost estimates after the test results come out.
2, project
After the initial evaluation of the project, both parties confirm the feasibility of the project plan, and the project engineer will then establish a new project process to proceed.
3. Clear testing standards
It is necessary to collect OK products and limited NG products (that is, NG varieties that are considered to be detectable in preliminary tests), and a certain amount is required. The project engineer will test the samples provided, and the detailed test standards will be confirmed by the project side.
4. Other confirmation
After the test standards are clarified, the project engineer will further confirm with you that the test equipment meets the installation site, mechanical and electrical requirements; if there are any special requirements, promptly put forward, facilitate the engineer to evaluate and design.
5, the overall plan book production, detailed quotation, contract production
Based on the above confirmation, the project engineer produces a detailed overall plan, which includes the whole machine diagram, visual configuration, inspection standards, and software functions.
Equipment design
Further design of the equipment began after the contract was signed and all aspects of the financial confirmation.
1, customer service provides related accessories
Different levels of good and defective samples, product sample dimensions, and design vehicles are required. If a dedicated carrier is required, please provide the relevant dimensions of the dedicated carrier to provide our design use.
2. Confirmation of equipment layout and electrical control action flow
After several working days of receiving the relevant accessories, we will provide the equipment layout and electrical control action flow to the responsible person of your company. If you have any questions, you can communicate with the company's technical engineers. The technical engineer will solve the problem as soon as possible. Your question.
3, machine parts design
After confirming the layout of the machine, the design of the mechanical parts is followed.
4. Selection of mechanical and electrical standard parts
After the whole machine layout drawing and the electronic control action flow are confirmed, the selection of mechanical and electrical standard parts is completed.
5, material procurement, parts processing
Material procurement, all channels are carried out in accordance with the formal process, strict quality assurance, material procurement and parts processing.
6, visual, electronic control software design
In the aspect of visual software design: the software is accurate in positioning, the algorithm is stable and reliable, the interface is friendly, beautiful, easy to operate, and the parameters are easy to adjust. When the software reaches the detection capability, the detection time is minimized and the adjustment is minimized.
7, the whole machine assembly, trial run
Each part is inspected and transported to the assembly site for assembly. The entire assembly process is mechanically and electrically installed in strict accordance with the drawings, without ignoring every detail. After the assembly is completed, the empty machine is run to perform the running-in of the moving parts.
8, OK / NG sample test
After the whole machine is running for a period of time, the OK/NG sample is tested, the electronic control action of the test equipment is performed, and the mechanism will cause secondary damage to the product. Is the software detection accurate and stable? When the above tests meet the contract requirements, pre-acceptance before shipment can be performed.
The following are the steps of equipment shipment, on-site mechanical installation, image capture effect debugging, software commissioning, electrical commissioning, maintenance personnel training and production, and equipment maintenance manual.
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