The Guangzhou Asian Games LED sail display, designed and produced exclusively by Lian Teng Technology, is a model of LED application technology in the world today, setting a milestone in LED display applications. However, at the beginning of the design of the project, there is no successful experience in the industry. All of them need to be explored by the R&D team of LianTeng Technology. After many product design verifications and joint evaluations, the LEDs of the 16th Asian Games in Guangzhou have finally been successfully completed. The whole process of design output, manufacturing and quality assurance of the sail display. The product pioneered the LED application field in the application design of anti-vibration, anti-shock, anti-interference, waterproof, heat dissipation, double backup of power supply, double backup of signal, lifting, folding, arbitrarily climbing in actors and so on. The industry has added a valuable experience and wealth, as a local high-tech enterprise in China, has made great contributions to the innovation of the world's LED display application technology and the development of high-definition imaging technology.
The Guangzhou Asian Games LED ship sail screen manufactured by Lian Teng Technology has created the following five designs:
1. It is the largest display screen in the world today;
2. The product structure is designed as a foldable flexible design;
3. Zero defect design of power double backup and signal double backup;
4. The actor can climb and perform high-impact shock-resistant design on the screen;
5. The sail screen can be lifted and lowered at will in an instant.
Lian Teng Technology has been subjected to two rigorous experimental evaluations in Zhuhai (April 20, 2010 and May 19, 2010). The products are waterproof, windproof, shockproof, anti-jamming, climbing, impact resistant, and pressure resistant. The system cascade test and other experiments have summed up the valuable experience. After the factory's rigorous pre-production evaluation, the product design plan is finally determined, and the materials are carefully selected, the supplier evaluation, the sample test evaluation, and then In the process of small batch samples, the system will be systematically evaluated and the engineering changes will be improved. Especially in the waterproof, shockproof, impact resistant, system cascade, continuous analysis and testing, and finally in the product indicators Mass production under stable conditions. Lian Teng Technology's delivery system is to overcome all difficulties and overcome the problem. In the case of urgent production delivery, we have played a beautiful attacking station, successfully completed the production task, and ensured the quality of the project as planned. Implementation, in the multiple drills and rehearsal process, showed high stability and reliability of the product. At the opening ceremony, the LED sail screen has become the focus of the audience, and it is also the biggest highlight of the opening ceremony. The shocking scene has made the audience sigh and amazed, and Lian Teng Technology submitted for the country and the people. A satisfactory answer!
Guangzhou LED ship sail screen production process has always been curious for everyone. In the production process, the national leaders, the leaders of the Asian Games Organizing Committee, the provincial and municipal direct leaders, major media, journalists, major financial institutions, relevant business leaders, the industry Eminent personalities have visited and visited the company, and they all agreed to a high degree of approval for the products of Lian Teng Technology. In fact, it is Lian Teng's young and energetic and energetic young people who have taken up the whole process of design development, procurement, production and quality control.
Guangzhou LED ship sail screen has undergone a very big torment from the selection of key components such as LED, driver IC, PCB, aluminum and other key components, lamp strip design, unit design and system connection. Under the leadership of the company, the company will continue to fight day and night, gather the directors of various departments, conduct evaluations on each process around product formation, and continuously improve, retest, refine, and evaluate, and strive to achieve perfection and reliability. Products must be strengthened in terms of reliability. In the early stage of design and development, the company spent a lot of money on the source of research and development. Hundreds of light bars and units were scrapped in quality experiments (soaking, pedaling, high and low temperature damage, etc.), and the price we paid finally ushered in the product. stable. We have always been happy to say that this money is worth the money. The company not only summed up the experience, but also brought us the patent, which is the priceless gain. In the early stage of design, the company also took a lot of detours and made some product design evaluations and experimental controls that others thought were ineffective, but it turned out that our commitment to the quality of the products allowed us to return to the right direction. At the same time, we designed the relevant reliability tests, safety tests, environmental protection tests for the products in the early stage, and ensured the quality of the products from the source. We would like to thank our designers.
In terms of technology, the factory has set up special operation instructions at each station to guide employees, and continuously optimize each process. The focus is on facilitating the operation of employees. During the Asian Games production, time is tight, how can we not make mistakes? This is the key. PIE decomposes the process, and the upper and lower processes are associated. The next process confirms and tests the state of the upper process in time, and corrects it in time. Actually, abnormal factors such as operations and materials have appeared in the production process, but they have been effectively contained and traced, and controlled at the same time. Key Station Setup Automated Inspection (AOI) equipment and easy-to-operate fixtures play a major role.
Strict inspection of incoming materials, the principle that non-performing materials can never flow into the production line, for the key components in the early stage of batch feeding, the supplier has been required to submit samples for laboratory reliability (pressure resistance, high temperature, salt spray, etc.) test. From the source of the material to ensure, if necessary, the implementation of a full inspection of critical and hidden materials, effectively control the flow of defective products into the production line. In terms of process control, IPQC checks each process. This is especially important for the internal quality control of the light bar. It is necessary to detect abnormal problems in time and correct and prevent them. In terms of finished product control, the finished product QA performs 100% performance and visual inspection, and comprehensively monitors 100% aging, flushing and vibration before leaving the factory, and resolutely controls the defective products before packaging to ensure zero failure of the engineering installation.
In terms of engineering site installation, the engineering service department established by the company played a major role. The Asian Games should train and train a group of professional elites to serve on the engineering site until the opening of the Asian Games. The next closing ceremony is also concerned by the field engineers. The key point is to ensure that the zero failure rate is what they set for themselves.
During the production process of the Asian Games LED ship sail screen, the company's top management has set an example to fight to the front line, and relayed greetings to employees through different means. This has indeed greatly encouraged employees. Without our excellent employees, it will not There is a golden quality of today's LED boat sail screen. As the director Chen Wei said in a color interview before the Asian Games: "There is no Guangzhou people's enthusiasm for the Asian Games, and there will be no exciting Asian Games."
"Asian Games set sail, Lian Teng Yang Fan" has always been the golden dream of all employees of Lian Teng Technology. This dream has been realized on the night of November 12, 2010. Lian Teng people have created the miracle of LED display application, witnessed by national brands. The strength of China has turned countless myths into reality.
Lian Teng Technology, "with the golden quality, illuminate the dream."
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