At present, the Internet of Things and modern information technologies are profoundly changing the operating modes of society and enterprises, creating new opportunities for the reconstruction of the competitiveness of the steel industry.
At the 2017 (eighth) China Steel Development Forum held recently, Li Xinchuang, dean of the Institute for Planning and Research of the Metallurgical Industry pointed out that at present, the development of China's steel industry has the largest and most active domestic demand market in the world and has become a category of China's manufacturing industry. One of the most globally competitive, achieving a good scale, good products, good prices, good service, good brand, the industry development from the extensive management of the past, refined management began to change to intelligent management, steel companies should be tight Grasping the historical opportunity for the development and application of a new generation of information technology and fostering new advantages in market competition.
Iron and steel smart manufacturing still has many problems
Li Xinchuang believes that the stable development of China’s traditional industries and the rise of emerging industries will make the consumption of steel (3002, -121.00, -3.87%) in China long-term active, but the era of iron and steel development has been the subject of “incremental expansion. Can change to "decrease, adjust". It can be seen that the process of iron and steel reduction in China is inevitably the process of a long period of time, the process of process adjustment, the process of survival of the fittest, the process of diversification, and the process of innovation and development. Among them, as a major scientific and technological project for steel intelligent manufacturing, pilot demonstration projects such as smart workshops, smart mines, and mass customization play an important role in leading the development direction of iron and steel intelligent manufacturing.
Li Xinchuang stated that the value of intelligent steel manufacturing is reflected in its ability to help companies adapt to changes in market trends, realize the transition to personalized customization and manufacturing service, meet the individual needs of customers, and ultimately bring real benefits to the company. . In recent years, the application of information technology in manufacturing, enterprise management, logistics distribution, product sales, etc. has been continuously deepened. The numerical control rate of key processes in the iron and steel industry exceeds 65%, and the rate of enterprise resource planning equipment exceeds 70%.
However, there are many problems in China's iron and steel intelligent manufacturing, mainly including: First, the industry lacks intelligent manufacturing standards, and the phenomenon of disorderly market development has begun to appear. The formulation of standards is a necessary prerequisite for intelligent manufacturing to achieve interoperability and information fusion. However, industry-based smart manufacturing standards have not yet been implemented in an orderly manner. Domestic and foreign system-implementing companies have to understand the differences in intelligent manufacturing and the need to build product competition barriers. Poor product compatibility and integration.
Second, it is difficult to quantify the rate of return on investment and there is insufficient incentive for enterprise intelligence upgrades. In terms of enterprises’ willingness to invest, state-owned steel companies have relatively good infrastructure and high enthusiasm for intelligent transformation. However, small and medium-sized iron and steel enterprises, especially small and medium-sized private enterprises, have poor infrastructure, high proportion of manual operations, and large capacity in steel production and environmental supervision. Under the background of financial pressure, the motivation for intelligent transformation and upgrading is insufficient.
Third, the lack of control over core intellectual property rights and the low proportion of original innovation applications. In R&D, an innovative R&D system focusing on production, research, and research has not yet been formed. The enthusiasm for original innovation R&D is not high, and policy support needs to be strengthened.
Fourth, the understanding of intelligent manufacturing systems is not deep, and the status of industrial software needs to be strengthened. In the "new four bases" of the iron and steel industry, the proportion of hardware equipment investment is relatively large, but the proportion of industrial software investment is relatively low, and the importance of intelligent hardware construction and light intelligence integration upgrade is prominent.
Smart Manufacturing System needs iterative update
Li Xinchuang introduced that China's iron and steel industry takes “Made in China 2025†as an opportunity to realize energy saving and emission reduction through quality improvement, and improve quality and efficiency; through intelligent factories, real-time optimal control of factories; integration of industrial chain resources to realize supply and demand Accurate match to help supply side reform. However, the intelligent manufacturing of steel enterprises is a process that continues to advance. The evolution of the company's strategy, management philosophy, continuous optimization of production organization model, and accumulation of experience to promote knowledge transfer all require an iterative update of the intelligent manufacturing system.
For the development of smart manufacturing in China's steel industry, Li Xinchuang recommends:
The first is to improve the iron and steel intelligent manufacturing standards system and consolidate the foundation for intelligent transformation. Accelerate the construction of relevant standards system for iron and steel intelligent manufacturing, encourage enterprises and research institutes in the fields of communications equipment, equipment manufacturing, software development, industrial automation, system integration, etc. to participate in standard formulation, and formulate a new standard system that can be coordinated with market standards for development and coordination. .
The second is to vigorously develop domestic industrial software and promote software integration applications. Carry out the identification work of the software and services companies in the iron and steel industry, and formulate more favorable policies on fiscal, taxation, investment and financing, and intellectual property support for the industrial software industry. Increase the support from various national special funds to the R&D, industrialization, and popularization and application of the basic software of the steel industry.
The third is to take the independent research and development as the mainstay and combine production, study and research. Encourage domestic enterprises to independently research and develop integrated application solutions for iron and steel intelligent manufacturing that are in line with China's actual conditions. Based on market demand, we will gather resources from companies in the steel industry chain, universities, scientific research institutions, and end users to jointly promote application-oriented research and promotion of iron and steel intelligent manufacturing, and form a collaborative, collaborative development of big data technologies and industries. Applied ecosystem.
The fourth is the innovation industry promotion mechanism and the establishment of a collaborative development platform. Innovative cooperation mechanisms and methods support third-party organizations as public service platforms, integrate all resources, and effectively promote the coordinated development of smart manufacturing in the steel industry.
The fifth is to focus on the intelligent transformation of private enterprises and build demonstration pilots for medium-level enterprises. In the process of promoting smart steel manufacturing, medium-level enterprises need to achieve transformation and upgrading through smart manufacturing, use actual benefits to drive the transformation of enterprise intelligence, and provide the industry with an intelligent manufacturing paradigm that can be used for reference, operation, replication, and promotion.
Sixth, it supports third-party implementation agencies and promotes industrial intelligent manufacturing. Third-party implementing agencies, such as planning institutes, design institutes, etc., due to their fair and independent identity, industry authority, etc., consider the company's strategic objectives, the output of advanced concepts, and the sharing of advanced technologies in the implementation of the system to promote intelligence. Manufacturing replication and promotion.
Li Xinchuang emphasized that China's steel industry realizes data collection automation, business process standardization, information system integration, operation status visualization, and intelligent management decisions through intelligent manufacturing, thereby achieving overall optimization and profit maximization.
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